- Project ManagermentProject Managerment
- RFQ1: sales collect all information and drawing, making quotation sheet to quotation engineer
2: the quotation will be provide within 2-3 days.
- PO1: Project kick-off with customer purchase order and down deposite payment.
( Sales collect Po, and making invoice)
2: sales collect all confirmed project informations to project engineer
3: Project engineer make the new mold notice, time schedule, and project managerment files.
4: all files to this new project will submit to the mold designer
- Mold design1: The project engineer, designer and tool manager will hold a meeting evaluate this new project
2: Making the DFM report and Mold flow report to customer
3: After the DFM report, mold flow report confirmed, GA and 3D mold drawing will start.
- Schedule1: After customer confirmed GA and 3D drawing, the exact time schedule of tooling will be submit to customer. And it will be updated every week.
2: If customer has more than one tool in our company, Overview sheet will also submit to customer and updated every week.
- Tooling1: one week before the mold trial, the new mold notice will be submitted to injection department. The plastic material injection machine will be arranged in advance.
2: After first mold trial, the sample will be sent to customer. Meanwhile the QC report, mold trial process report will be provided within 3 days.
3: All the issues and solution to the sample will be included in Mold correction report. And this report will also be send out with 2 or 3 days!
4: After customer received the samples and communication with our project engineer, the Modification will start. the samples will be sent again.
5: After the mold approved, the final mold inspection, mold running on the injection machine, and cleaning will be done.
- Mold delivery1: R/D department will recognize the 3D and 2D drawings
2: Tool management department will check the mold as mold final inspection report.
3: mold will go to injection machine and running without production.
4: All the files like 2d, 3d, steel certification, Photo, inspection report will be made in CD.
5: Shipping item usually FOB, EXW, ( we can also help to introduce forwarder do DDP item)
- Quality Control
Quality control are very important step for our company, electrode dimension check, steel dimension verify, steel hardness confirm can help us one time make the tool dimension correct.
- Scientific mold trialTo make sure that the mold can run well in customer`s facotry ,we trial the mold in a scientific mold trial
A: First trial for testing mold moving and the problem that the mold may have.
B: Second trial for solving the problem which happened in the first trial.
- Mold checking
A: Every component of the mold should be cleaned
B: Mold Final insepction report (with drawing)
C: mold should run without producing in the injection machine for 4 hours
- Mold packing
in the packing
- After sales serviceOwning the technical adviser and cooperater mold factory in Swenden,England,and The Netherlands.
Technical adviser go to customer’s factory for solving the problem when complain appeared.
GTS is responsible for remaking new insert when the broken caused by GTS.
For serious problem, mold will be maintance in our cooperater mold factory